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熱噴涂設備-噴鋅機-噴鋁機

 

噴塑設施設備款型

熱(re)噴塑設備(噴鋅機,噴鋁(lv)機,噴鋅鋁(lv)和金機)類型

Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

·熱(re)靜(jing)電(dian)(dian)靜(jing)電(dian)(dian)粉末噴(pen)涂(tu)料系步驟:以(yi)某(mou)項電(dian)(dian)熱(re)鍋爐將靜(jing)電(dian)(dian)靜(jing)電(dian)(dian)粉末噴(pen)涂(tu)料資料(線纜或粉材)煮(zhu)沸,熱(re)傳遞的(de)資料建立熔(rong)融(rong)或半(ban)熔(rong)融(rong)的(de)情況的(de)顆(ke)粒(li),以(yi)上顆(ke)粒(li)以(yi)減小環境為扭矩以(yi)某(mou)種的(de)時速沖(chong)洗并火成巖在基體上,建立兼有某(mou)種特(te)征的(de)靜(jing)電(dian)(dian)靜(jing)電(dian)(dian)粉末噴(pen)涂(tu)料層。

·以(yi)作為(wei)熱(re)(re)力的各不(bu)相同,可以(yi)及(ji)燃(ran)(ran)燒法和電(dian)(dian)(dian)熱(re)(re)器(qi)法。造價工程師們以(yi)及(ji)燃(ran)(ran)燒火(huo)(huo)炎(yan)靜(jing)(jing)電(dian)(dian)(dian)靜(jing)(jing)電(dian)(dian)(dian)粉(fen)末涂裝(zhuang)、容易(yi)引起爆(bao)炸靜(jing)(jing)電(dian)(dian)(dian)靜(jing)(jing)電(dian)(dian)(dian)粉(fen)末涂裝(zhuang)及(ji)繞城高速火(huo)(huo)炎(yan)靜(jing)(jing)電(dian)(dian)(dian)靜(jing)(jing)電(dian)(dian)(dian)粉(fen)末涂裝(zhuang)(HVOF);后一個(ge)主要包括電(dian)(dian)(dian)弧焊接噴砂(sha)料(liao)(liao)料(liao)(liao)及(ji)等(deng)化(hua)合物噴砂(sha)料(liao)(liao)料(liao)(liao)(又分(fen)自(zi)然壓等(deng)化(hua)合物噴砂(sha)料(liao)(liao)料(liao)(liao)與水(shui)穩等(deng)化(hua)合物噴砂(sha)料(liao)(liao)料(liao)(liao))。噴砂(sha)料(liao)(liao)料(liao)(liao)生產技(ji)術對耐磨涂層誕生必要直接影(ying)響的是噴砂(sha)料(liao)(liao)料(liao)(liao)室(shi)內氣溫(認真的說,是溶滴(di)震(zhen)蕩基軀干面(mian)時的室(shi)內氣溫)和溶滴(di)震(zhen)蕩外壁的流速。

·斯特(te)爾(er)熱粉(fen)(fen)末(mo)(mo)靜(jing)電(dian)粉(fen)(fen)末(mo)(mo)噴(pen)(pen)砂系統一般可(ke)中(zhong)(zhong)用通信鐵塔、燈桿、橋梁施(shi)工、水閘們、海船等(deng)構造件(jian)大占(zhan)地(di)機制化防腐蝕及印染烘缸、彩色印刷輥、曲(qu)軸等(deng)產(chan)品的外層輪胎磨損的粉(fen)(fen)末(mo)(mo)靜(jing)電(dian)粉(fen)(fen)末(mo)(mo)噴(pen)(pen)砂修補,還適可(ke)中(zhong)(zhong)用濾波電(dian)容、電(dian)瓷服務(wu)業(ye)的電(dian)極片(pian)粉(fen)(fen)末(mo)(mo)靜(jing)電(dian)粉(fen)(fen)末(mo)(mo)噴(pen)(pen)砂等(deng)。

·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

 

鍍(du)層職能 Coating function

根據澳大利(li)亞(ya)F.N.LONGO對熱涂裝(zhuang)納(na)米涂覆的(de)類型的(de)方法,納(na)米涂覆按系(xi)統可(ke)分為:

1、抗(kang)(kang)(kang)(kang)摩擦損納(na)米(mi)涂膜。涉及到抗(kang)(kang)(kang)(kang)黏(nian)住摩擦、單(dan)單(dan)從表面疲勞值摩擦納(na)米(mi)涂膜和(he)耐沖(chong)濁納(na)米(mi)涂膜。中間有(you)癥狀和(he)抗(kang)(kang)(kang)(kang)地溫(<538C)損傷和(he)抗(kang)(kang)(kang)(kang)高溫(538~843C)受(shou)到磨損納(na)米(mi)涂層之分。

2、耐(nai)低溫抗空氣(qi)氧化物(wu)鋁層(ceng)。宜種鋁層(ceng)涵蓋溫度高(gao)的時候(進來有(you)空氣(qi)氧化物(wu)氛圍音樂、結垢(gou)性有(you)害(hai)氣(qi)體、遠超843℃的沖蝕及熱障)和熔(rong)融金屬制過程中 (各舉有(you)熔(rong)融鋅、熔(rong)融鋁、熔(rong)融鐵(tie)和鋼、熔(rong)融銅(tong))所(suo)采用(yong)的鍍層(ceng)。

3、抗(kang)下(xia)墊面(mian)和(he)(he)浸漬(zi)結垢(gou)(gou)(gou)涂膜。下(xia)墊面(mian)結垢(gou)(gou)(gou)主要(yao)包含工(gong)農業熱場、鹽性熱場、田(tian)野(ye)熱場等產生的(de)結垢(gou)(gou)(gou);浸漬(zi)結垢(gou)(gou)(gou)主要(yao)包含可(ke)常飲(yin)惠(hui)陽淡(dan)水(shui)區(qu)(qu)區(qu)(qu)、非(fei)可(ke)常飲(yin)惠(hui)陽淡(dan)水(shui)區(qu)(qu)區(qu)(qu)、熱惠(hui)陽淡(dan)水(shui)區(qu)(qu)區(qu)(qu)、蒸餾(liu)水(shui)、物(wu)理化(hua)學和(he)(he)食(shi)物(wu)加工(gong)工(gong)藝等產生的(de)結垢(gou)(gou)(gou)。

4、電(dian)導和電(dian)容鍍層。這類鍍層適用(yong)電(dian)導、電(dian)容和屏幕。

5、可(ke)以恢(hui)復(fu)尺(chi)寸圖黑色金(jin)(jin)屬(shu)涂膜(mo)。此種(zhong)黑色金(jin)(jin)屬(shu)涂膜(mo)廣泛用于(yu)鐵基(可(ke)車削與可(ke)電火(huo)花加工的合金(jin)(jin)鋼(gang)鋼(gang)和(he)(he)耐蝕鋼(gang))和(he)(he)彩色黑色金(jin)(jin)屬(shu)(鎳、鈷、銅、鋁、鈦(tai)及這些的合金(jin)(jin)鋼(gang))材質。

6、自動化設備零部(bu)件齒隙調節涂(tu)覆。宜種涂(tu)覆可(ke)磨(mo)。

7、耐物(wu)理侵(qin)蝕(shi)表層。物(wu)理侵(qin)蝕(shi)有(you)多種酸(suan)、堿、鹽,多種無機(ji)物(wu)物(wu)和多種有(you)機(ji)酸(suan)物(wu)理有(you)機(ji)溶劑的侵(qin)蝕(shi)。

 

Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

6. Mechanical components clearance control coating.The coating can be ground.

7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

噴塑生產設備款型

產品的顯著特點(dian) Product features

飛速度脈沖(chong)焊(han)接(jie)靜(jing)電粉(fen)末噴(pen)涂料機(ji)你不是(shi)我總部制造技術搭(da)建(jian)的另外一種產品。它(ta)是(shi)以電制造脈沖(chong)焊(han)接(jie)為(wei)熱(re)環(huan)境,將合金材(cai)料絲融(rong)化,以壓(ya)解(jie)熱(re)空氣(qi)完(wan)成霧化吸入及加(jia)熱(re),將需靜(jing)電粉(fen)末噴(pen)涂料用(yong)合金材(cai)料絲吹(chui)成微細顆料,飛速度噴(pen)向過程預(yu)清理零件界面,獲取理想型(xing)涂覆(fu)。

High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

適合(he)范圍(wei)之內(nei) Applicable scope

1. 塔桿、橋梁施工、水(shui)道閘、船運等鋼結構建筑類型噴(pen)鋅噴(pen)鋁防(fang)腐施工。

2. 制紙烘缸、印刷廠輥、曲軸等(deng)軸類(lei)零件(jian)外層破損的(de)噴涂(tu)料處理。

3. 電(dian)阻、電(dian)瓷市(shi)場的工業噴漆等。

4. 煤氣鍋爐四管(guan)、制粉系統化(排(pai)煙風機風輪及蝸(gua)殼)、滾簡、烘缸、軸類、模頭等(deng)防磨抗腐蝕噴涂工藝(yi)層。

1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

3. Capacitance, electroceramics electrode coating industry.

4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

 

機(ji)設備型號規格Model

STR-400

STR-400A

STR-250-D

輸進電阻Input voltage

3相AC380V、50Hz

載(zai)荷系數(shu)讀取(qu)工率Rated output power

18kw

13kw

7kw

額定(ding)值直流電Rated current

400A

300A

250A

讀取電阻Output voltage

21~45V

18~42V

14~36V

 

短路電流率Load rate

60%

電阻值調高級數Voltage regulation series

粗、細調各3檔、共9檔

外表長(chang)寬比Envelop dimensions

600×460×850

重Weight

215kg

195kg

140kg

絕緣層游(you)戲(xi)等(deng)級Insulation class

E

 

重點(dian)科技性能 Main technical parameters

涂裝產品

Spray materials

橡膠線尺寸

Wire diameter(mm)

常見事業電流大小

Common working current(A)

滿載電阻值

load voltage(V)

應用冷空氣帽口經

Choose air hat caliber(mm)

噴涂料能力

Spraying efficiency(kg/h)

鋅絲Zinc wire

1.2-3.0

80-210

18-30

6-8

32

鋁絲Wire

1.2-3.0

120-240

25-38

6-8

30

鐵絲(si)Copper wire

2.0

150-200

35-40

7-8

18

高合(he)金鋼絲High carbon steel wire

2.0

150-220

10-44

8

21.5

不(bu)銹鋼304板Stainless steel wire

2.0

150-220

10-44

8

32.5

鋅鋁Zinc, aluminum

1.2-2.0

80-110

18-28

7

19-28

鉛錫合金鋼絲 Lead-tin alloy silk

1.2-3.0

 

 

 

 

 

本套(tao)裝置由(you)極速焊(han)(han)弧噴槍、焊(han)(han)弧粉末噴涂(tu)24v電源構(gou)成(cheng)。另需相互(hu)配套(tao)裝置:冷空(kong)標準氣進行(xing)壓宿機(ji)、冷環境濾芯、放絲盤(pan)架(jia)。

This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

氣流壓強

Air pressure

鍵入開關電源

Input power

內容輸出功效

Output power

輸出精度負載電阻值

Load voltage output

電源開關總重量

Power weight

進行調節額定電壓

Adjusting voltage

>0.5Mpa

380V(380V)50HZ

16KW

18-44V

178kg

0-24V

 

用(yong)一體機式電機控制系統氣、電啟閉,運行更簡單方便,可體現(xian)長空距登高(gao)作業管理。

阿(a)爾法粒(li)子飛(fei)(fei)機飛(fei)(fei)行(xing)時間(jian)達420m/s往上。

支承熱空氣速(su)率達600m/s。

金屬涂層形成沉(chen)積率低于75%。

The one-piece electric control pneumatic, electric switch, the operation more

convenient, may realize the long distance race homework.

The speed of 420 particles m/s above.

Axial flow speed of 600 m/s.

Coating deposition rate of more than 75%.

 

噴槍重量體積

Gun weight

廢氣重壓

Air pressure

空氣的需要量量

Air consumption

送絲吸引力

Send silk gravity

變頻調速區域

Speed range

搜索輸出功率

Input voltage

2.65kg

>0.5Mpa

>1.85m3/min

>8kg

無級變速可控硅調壓

≤24V(整流)

 

靜電粉(fen)末噴涂設(she)配國(guo)產(chan)

1、電弧(hu)放電粉末噴涂(tu)(tu)機最主要代替鋼結構(gou)網(wang)架(jia)的(de)的(de)大面積防腐涂(tu)(tu)料(liao)及(ji)受到磨損(sun)或(huo)加工廠口誤的(de)零(ling)部(bu)件外表面修(xiu)復(fu)能力和制作(zuo)濾波(bo)電容導電鍍層等。

2、包括噴塑(su)原(yuan)材(cai)料:鋅、鋁等。

3、只能(neng)根據與(yu)眾不同工程環境條件的研發需(xu),該弧(hu)光噴(pen)槍可比較固定在數控機床上對玩(wan)法的大(da)鋼件做好噴(pen)漆(qi)。

4、選用拉式電(dian)孤放電(dian)噴槍,推式電(dian)孤放電(dian)噴槍也促使用。

5、該電(dian)源線將(jiang)噴(pen)槍工(gong)作狀況操控、送絲(si)控速(su)、空氣壓(ya)縮空氣管集一(yi)襲是(shi)比較好(hao)的脈沖噴(pen)靜電(dian)噴(pen)涂設施。

1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

2、Main spraying materials: zinc, aluminum, etc.

3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

4、It can be used to pull type arc gun, also in push type arc gun.

5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

電孤噴漆:
弧光數據線噴塑是一種項通過了熔接方法的簡潔性和輕便性的熱噴塑整體,一項優秀企業的接觸面辦理整體某種意義的上還可在其中空間更方便地用到。還,弧光噴塑整體的上料效果使之還可理想的地用于大總面積接觸面辦理場所,,舉例子玄幻建造的鋼組成部分和玄幻輪輥。

應 用:
軸頸、軸承修復
輪輥表面修復
建筑鋼結構保護

方  法:
弧光數據線熱靜電噴漆工藝將數據線完全溶化、吸霧,并將液滴輸送到產品鋁件的接觸面。該技術應用弧光加水,而非應用氧-鍋爐燃料燃燒煤氣石油氣金屬的材料。在一3個以及雙線體統里,弧光抑制3個填裝了需靜電噴漆工藝類物質的數據線反相極頭,數據線的交叉重合點可以直接品牌定位在再壓縮氣體輸送頭遠處,當弧光導致的形成溶化數據線,輸送頭將熔融液滴撒到產品鋁件的接觸面。自動化送料器將兩大類數據線定期供應給絕對弧光靜電噴漆工藝和煤氣石油氣的材料的供求平衡。

實 踐:
壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是比較實用的選擇。
 
噴鋅是繁多零件防護衣、防銹施工的設配。為杜絕零件的表皮的氧化的,已往平常都使用面漆確保,其防銹施工限期平常在3-5年,因為必須要 隔三差五性做好維護、養生保健,耗損更多人力資源財力。現使用零件的表皮噴砂后噴鋅、再汽車噴漆生產技術多加確保,防銹施工限期能達30年超過不可養生保健。
維護方便快捷:噴涂可直接在現場進行,無需拆裝;
1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
2.與金屬基體的結合力好:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出好的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力較好;
 3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。